See how to build an omnidirectional robot with just two Roboteq dual channel DC motor controllers to independently drive four mecanum wheels. The two controllers operate as a single four channel drive over a CAN network.

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View Demo Video

Scaled up version of the robot described in this article: Helicopter-carrying omnidirectional tug. Video courtesy of Tiger Tugs.

Mecanum drive is a type of holonomic drive base; meaning that it applies the force of the wheel at a 45° angle to the robot instead of on one of its axes. By applying the force at an angle to the robot, you can vary the magnitude of the force vectors to gain translational control of the robot; In plain English, the robot can move in any direction while keeping the front of the robot in a constant compass direction. The figure below shows the motions that can be achieved for various combination of wheel rotation.

Control Algorithm

To get the most out of a mecanum drive system you will need to have the following information available to control it:

1

Desired Angle

What angle the robot needs to translate at
2

Desired Magnitude

What speed the robot must move at
2

Desired Rotation

How quickly to change the direction the robot faces

Using that information the voltage multipliers for each wheel (numbers shown in Figure) can be calculated using the formulas found in the following Equations.

Implementation Using Roboteq Controllers

Mecanum Drive can very easily be implemented using Roboteq controllers thanks to two of our product's major features:

Networkability using CAN bus

Since each wheel must be driven independently, two dual channel controllers - or in the case of a very large robot, four single channel controllers - must be used. With CAN, the two or four controllers will operate as a single four-channel drive. For this example, two dual channel controllers are used, one serving as the master and the second as the slave. The RoboCAN protocol is used over CANbus for its great ease of use and flexibility.

Microbasic Scripting

The controller's scripting language is powerful enough to resolve the four equation, in addition to capturing and translating the joystick commands. The script is running in the master controller. New mathematic and trigonometric functions (sqrt, sin, cos and atan) have been added to the language (firmware version 1.6 and above) in order to simplify the algorithm implementation. The script's flow chart is as follows. The script source is provided at the end of this Application Note and can be downloaded from www.roboteq.com

Performance and Scalability

This architecture and script was successfully tested on a small mecanum platform using two dual-channel SDC2130 controllers. The motors were not equipped with encoders and where therefore operated in open loop. The robot responded to commands from a RC radio using a miniature Spektrum receiver. As expected, the robot can indeed be moved in all directions and orientations in a very intuitive manner with just an X-Y joystick to control de displacement direction and speed, and a second joystick to control the rotation.
This demonstrator can be scaled practically without modification to very large chassis capable of carrying heavy loads, and/or moving at higher speed. Only larger motors and controllers would be needed. Operating in closed loop will bring added precision to the motion.

Script Source

The source code below is written in Roboteq's MicroBasic language and runs inside the motor controller to perform the AGV functionality described in this application note.


        option explicit
        ' Mecanum drive demonstrator
        ' Script is written for use in SDC2130 but will work on any other model by changing where commented.
        ' Script must be loaded and executed in controller that will serve as Master on a RoboCAN network.
        ' Second dual channel controller will act a Slave. Master node id=1, Slave node id=2
        ' Script is provided for demonstration purposes, as-is without warranty.
        dim VD as integer ' Desired Robot Speed
        dim ThetaD as integer ' Desired Angle
        dim VTheta as integer ' Desired Rotation Speed
        dim ThetaD45 as integer ' Desire Angle + 45o
        ' Previous values for change detection
        dim PrevVD as integer ' Desired Robot Speed
        dim PrevThetaD as integer ' Desired Angle
        dim PrevVTheta as integer ' Desired Rotation Speed
        dim V1 as integer ' Front Left motor
        dim V2 as integer ' Front Right motor
        dim V3 as integer ' Rear Left motor
        dim V4 as integer ' Rear Right motor
        dim LR as integer ' Left/Right Command
        dim FR as integer ' Forward/Reverse Command
        dim CCW as integer ' Rotation command
        dim RadioVD as integer ' VD from joystick
        dim RadioTh as integer ' Theta from joystick
        dim CANAlive as integer ' Alive Robocan nodes
        Top:
        ' Use code below to accept commands via RS232 or USB
        ' Send commands with !VAR nn value
        ' VAR 1 contains motion speed, +/-1000 range
        ' VAR 2 contains motion direction, 0-360 degree range
        ' VAR 3 contains rotation speed, +/-1000 range
        'VD = getvalue(_VAR, 1)
        'ThetaD = getvalue(_VAR, 2)
        'VTheta = getvalue(_VAR, 3)
        ' Capture joystick value
        ' Code below is for use on SDC21300 with Specktrum Radio enabled.
        ' Change to _PI to capture from standard RC Radio
        LR = getvalue(_K, 2) ' X of X-Y joystick
        FR = getvalue(_K, 3)
        CCW = getvalue(_K, 4)
        ' Read list of alive RoboCAN nodes
        CANAlive = getvalue(_CL, 1)
        ' Check if Radio is on and Slave is present
        if(LR = 0 or FR = 0 or CCW = 0 or CANAlive <> 273)
                 V1 = 0
                 V2 = 0
                 V3 = 0
                 V4 = 0
                 goto ApplyCommand ' Stop all motors if no radio or no slave
        end if
        ' Centered joystick = 500. Substract offset to convert to 0 to +/-1000
        ' Change code below to adapt to other radio than spektrum
        if LR < 500
                 LR = (LR - 500) * 2 ' Multipy by 2 to bring closer to +/-1000
                 if LR > 0 then LR = 0
        elseif LR > 530
                 LR = (LR - 530) * 2
                 if LR < 0 then LR = 0
        else
                 LR = 0
        end if
        LR = -LR
        if FR < 500
                 FR = (FR - 500) * 2
                 if FR > 0 then FR = 0
        elseif FR > 530
                 FR = (FR - 530) * 2
                 if FR < 0 then FR = 0
        else
                 FR = 0
        end if
        if CCW < 500
                 CCW = (CCW - 500) * 2
                 if CCW > 0 then CCW = 0
        elseif CCW > 530
                 CCW = (CCW - 530) * 2
                 if CCW < 0 then CCW = 0
        else
                 CCW = 0
        end if
        ' Compute distance of joystick from center position in any direction
        RadioVD = (sqrt(LR * LR + FR * FR)) / 1000 ' sqrt returns result * 1000
        ' Compute angle of X-Y
        if FR <> 0
                 RadioTh = (atan(LR * 1000/FR)) / 10 ' atan takes input * 1000 and returns angle in degrees * 10
                 if LR >= 0 and FR < 0
                           RadioTh += 180
                 elseif LR < 0 and FR < 0
                           RadioTh -= 180
                 end if
        elseif LR >0
                 RadioTh = 90
        elseif LR <0
                 RadioTh = -90
        else
                 RadioTh = 0
        end if
        VD = RadioVD
        ThetaD = RadioTh
        VTheta = -CCW
        ' Uncomment below to check captured values in console
        'print (LR, "\t", FR, "\t", RadioVD, "\t", RadioTh, "\r")
        ' To avoid unnecessary computation, evaluate formulas only if change occurred
        if (VD <> PrevVD or ThetaD <> PrevThetaD or VTheta <> PrevVTheta)
                 ThetaD45 = ThetaD + 45 ' compute once angle + 45 for use in the 4 equations
                
                 V1 = (VD * sin(ThetaD45))/1000 + VTheta ' sin takes degrees and returns result * 1000
                 V2 = (VD * cos(ThetaD45))/1000 - VTheta
                 V3 = (VD * cos(ThetaD45))/1000 + VTheta
                 V4 = (VD * sin(ThetaD45))/1000 - VTheta
                
                 ' Uncomment below to view computed speeds in console
                 'print (V1,"\t",V2,"\t",V3,"\t",V4,"\r")
        end if
        ' Save for detecting change at next loop execution
        PrevVD = VD
        PrevThetaD = ThetaD
        PrevVTheta = VTheta
        ApplyCommand:
        ' Apply to local motors
        SetCommand(_G, 1, V1)
        SetCommand(_G, 2, V2)
        ' Send command to Slave, node 2 on RoboCAN network
        SetCANCommand(2, _G, 1, V3)
        SetCANCommand(2, _G, 2, V4)
        wait(10) ' Repeat loop every 10ms / 100Hz
        goto top